I've built three glow in the dark projectors to date and found the stock mirrors on a set of Compact 506's and a set of old pt-40 pros to handle 405nm just fine. IR on the other hand resulted in 80%+ loss. To address that, I had Ryan at Pangolin swap out the stock mirrors for silver coated mirrors instead. This worked great and the difference in mirror price was around $25 if I recall correctly.
Cutting your own mirrors is going to leave you with jagged edges. You really need to coat after cutting and taking care of the edges. Bill Benner has a chapter in his new book that explains it if you are willing to spend the steep cost of the e-book. (Just kidding, the e-book is only $0.99!)
David
"Help, help, I'm being repressed!"