Originally Posted by
mpoulton
The guy in the pic/video did not add any optics. The beam combiner and focusing assembly you see is straight out of the projector. I've done that same thing, and it's impressive. It will focus all 16W (approximately) onto a spot of less than 1mm dia.
It's not going to be useful for much though. The collimation and combining optics in that assembly are very sloppy and low quality. The individual collimation lenses do a poor job and are not consistently aligned, either with the diodes or with each other. Also, the knife-edge mirrors do not stack the beams very close to each other in either axis. The result is a low-brightness source. I tried collimating the output after the built-in focusing lens by using another 2cm or so FL PCX lens, and the result was like a bright blue flashlight from hell. The tightest beam I could get was about 300mm at 10m. I concluded it wasn't worth any additional effort.