Duno of the top of my head, in tests I did over the years its not so hard to get a good beam < 50um fiber but getting the beam into the fiber generally is where the cost comes.
You can get a usable beam from a 200um fiber but its diameter will be huge:
Here's my theory in a kind of guide with fictitious values:
25um fiber = reasonable divergence beam at <1mm 70% loss
50um fiber = reasonable divergence beam at <3mm 50% loss
100um fiber = reasonable divergence beam at <6mm 50% loss
200um fiber = reasonable divergence beam at <12mm 20% loss
These are based on a perfect circular beam.
Now considering with a diode that is 40um from the start we have a better beam possibility than a 50um Fiber that can be used on 3mm scanners , not only that we are not working with a complete curricular beam.. Now take the flat beam of the diode and half it in all dimensions, we end up with what is more like a 20um fiber but it is still flat like to fold an A4 paper in half, goes slightly thicker but half the page width.
So we are working with what is more like a 20um fiber as apposed to a 40um diode and still its very stack able due to its flatness.
Its quite tricky to mount the parts to do this and that is what takes time, right now I am waiting for a mount to be made that will hold this special tiny lens that does our magic. I need this to allow fine adjustments to get the best possible configuration from the othr lenses, now its like balancing on the diode facing upwards.
A 40um diode is still tiny but it sounds huge compaired to opnext diodes.
Attachment 19684
Here the beam is around 2mm OD, there is another lens that you cant see that sits on the diode face, the one I need a mount for to do some little adjustments, then the top lens I can select better as I have a lot of them with very fine differences in properties.
This setup is giving a beam like :
Attachment 19685
The beam looks quite fat but its due to camera setup to capture the beam shape.
The divergence is quite good but I cannot try this far away till I have the mount sorted or it will simply fall off the diode face.
On the cieling its not much different than the exit maybe 5mm but simply I cant put that larger lens close enough to lens 1 to adjust anything very good.
The beam is pretty flat too.