Prisms for 445nm diode front surface knife edging

[chad]

So just to thoroughly beat a dead horse.

I figure that you will loose 0.015mm off of the previous beam when combining because of the fillet on the edge of the prism and where the coating starts.



chad

[lasertack]

Once again, nice work

Thank you very much!!!

[lasertack]

Does anybody know lowest possible distance between the beams by knifing with standard mirrors without big losses but good beam quality.

[Solarfire]

For me the fact that they are *Exactly* the same dimensions and have a 'almost to the edge' good dicro coating is enough. The 90 makes it easier to machine things to hold them.

Remember that these things are tiny, so the rounded edges are going to be very small. Here is His closeup zoomed and straightened.

Attachment 31445

For my setup the benefits outweigh the drawbacks, I think

chad

Looks good to me...will see shortly.

Best way to tell for sure is to just put a beam head on the mirror side, half on and half over the edge. The reflection will quickly show any imperfections of the edge and if you want to see it better just magnify the reflected beam half.

[chad]

Looks good to me...will see shortly.

Best way to tell for sure is to just put a beam head on the mirror side, half on and half over the edge. The reflection will quickly show any imperfections of the edge and if you want to see it better just magnify the reflected beam half.

I was thinking about that too. Lasertack has a very nice ThorLabs beam profiler. He could just reflect into that and see what the beam looks like.

chad

[Solarfire]

I was thinking about that too. Lasertack has a very nice ThorLabs beam profiler. He could just reflect into that and see what the beam looks like.

chad

What he said...I don't know, but a beam profiler might make things look worse than they really are, but the result would be very interesting.

Hey Alex, what's the chance of you doing this?

[lasertack]

Sure, no problem. I´ll try do it now and get back with the pics.

[lasertack]

Beam Profile without mirror 2D

Beam Profile without mirror 3D

Beam Profile reflected at the edge 2D

Beam Profile reflected at the edge 3D

As you can see, there is nearly no profile changing. The Profile looks a little bit different, because the incident angle (laser -> beam profiler) changed a bit.

[planters]

Chad,
How did you come to the number 0.015mm?

[dsli_jon]

Remember that these things are tiny, so the rounded edges are going to be very small..the benefits outweigh the drawbacks, I think

Yeah, till we get the pups-in to real-world prove em out, I'm feeling better about the 'chamfer-factor'... at that size, it's more of a 'skeef' (technical-term.. than a chamfer, but, again.. we'll see..

I'd suspect that we will, indeed, see some gain over the mirs, if for no other reason, than clearly, the R is much, much better than enhanced-Al.. and, the small bit of dichro that I found, with similar-majik R-performance, leaves me feeling encouraged about those 'numbers', above, but.. whether this will all prove to be a 'game changer', again, TBD..



Alex, pm'ming u shortly...
j