Thank you, I have split the ground two ways to accommodate signal ground and power ground. the good news: the board is working, the leds go through their paces, the scanners work properly and the ILDA signal is flowing well. the bad news: the laser is not modulating. i noticed as soon as i turned the projector on that the laser began lasing even while the timer leds were flashing. i double checked to make sure nothing was shorted and all the wires are properly connected. everything seems to be in order. how can the laser emit a beam when there should be no signal going to the modulation line? im starting the think there may be something wrong with the driver itself. i noticed a few unusual behaviors. 1) i initially had the laser set to 450mA (by the way i am using a 1 watt 445, i believe its the a-140 diode) and when i turned the projector on the diode would flash twice and go off causing the interlock led on the driver to light. i solved this issue by turning the current WAY down to almost nothing. now it is emitting again. 2) only the 0 bias pot on the driver seems to have any affect on the current to the diode. the gain pot was not increasing current when i turned it up. since the 0 bias pot is only for standby current and the gain pot is for max current this seems wrong. is anyone familiar enough with these drivers to know what might be causing these issues and could this be the reason i can't modulate the laser?
(edit - this reminds me of another question i had. i currently have the diode connected to the pins for the dark blue module on the board, since this will be the only blue in the projector should i leave them where they are or would it be best to put them on the pins for regular blue?)