One possibility, and this is just a "swag" -
Your original show may have used some LSX-unique capabilities that didn't "translate" cleanly when you converted to another show format.
I've seen this in the past when converting some Pangolin-based shows to straight ILD format ~
Some of the frame effects just don't translate well, due to some of the capabilities that are unique to the Pangolin software/hardware combination.
As far as protecting the scanners -
Keep in mind that the higher the scan speed, and the larger the scan angle, the harder the scanners have to work.
Too much of either one could lead to overheating fairly quickly, which can lead to all kinds of interesting scanner & amp failures.
Been there, done that -
wasn't fun OR cheap!!
RR
Metrologic HeNe 3.3mw Modulated laser, 2 Radio Shack motors, and a broken mirror.
1979.
Sweet.....