It would appear that the inline plastic fuse holder used in the Pluto II's is made of low-grade plastic. I had one fail on me at SELEM whereby the housing simply broke under the pressure of the fuse spring sending the fuse hurtling through the inside of the lower compartment and rendering the unit dead until a replacement could be sourced. Worse yet, when I investigated my other Pluto and *gently* probed the inside of that one's fuse holder, the same failure occurred. I've also been made aware that I'm not alone in this failure mode.
Yesterday I went to my local electronics shop and picked up two new fuse holders and some additional fuses. Before one is able to replace the existing holder, let it be known that the hole in the back plate is a hair's width too small for the new parts I bought. I had to run a 1/2" bit through it and shave the tiniest amount of material off before they would fit. It was the same way on both PJ's. The good news is less than an hour later I had both my projectors back up and running. The bad news, other than the hole being slightly too small is it's pretty tight back there what with all the wires terminating on the back plate and the easiest way I found to work on it was to disconnect as many of them as I could. If you go this route, do yourself a favor and take a picture before you start pulling stuff.
Just wanted to put this out there. If anyone else has experienced a similar failure, feel free to chime in. And for those who have and need repair, make sure you have a 1/2" bit handy to skim that hole with.
That is all.