Design/adjust the individual diode collimators to have the same divergence. Mix the the beams, run the mix through an apochromatic spatial filter with a input aperture to limit the incoming superimposed beam diameters to the smallest present and then through the spatial filter aperture to clean up the beam. Then another apochromatic lens to recollimate. Should be fairly good. Or am I missing something? You'd be throwing away power, and accepting the worst case divergence, but...

Originally Posted by
absolom7691
Constant tweaks of alignment aside, the thing that really sparked this was Pangolin's Beam Bush. It's such an awesome looking tool until you see the different beam profiles exaggerated by the Beam Brush optics. Now, I'm sure in some instances, that effect is cool but I would rather see one homogenous beam used with it. It looks like the only way to get that would be to use a multi-line mixed-gas laser. Even OPSL would need perfectly match beams with absolute perfect NF/FF alignment.
"There are painters who transform the sun into a yellow spot, but there are others who, with the help of their art and their intelligence, transform a yellow spot into the sun." Pablo Picasso