
Originally Posted by
djscsi
The connectors on the amps allow for a differential input (3-wire) but will accept and work fine with a single-ended input (2-wire). The correction board has single-ended outputs anyway. From the correction board, Pins 1/2 go to the X amp, Pins 3/4 go to the Y amp, and the laser outputs go to the lasers. These are the only connections required. I did this because I could not get the program board to work, and also it seemed unnecessary to wire up the ILDA connectors when just a few pins are necessary to operate the galvos from the USB DAC. Plus I already have nice .1 pin headers on the correction board and my laser drivers, and I like using those to connect things anyway. I would test your connection like this to see if the problem is with the program board or somewhere else. You can use the spare ends of the 3-pin cables which you cut off when making the power supply cables for the amps.
Oh yeah, did you make sure your laserboy WAVs are inverted? If not, its possible that the laser outputs are inverted and causing the weird ground issues (not sure about this though). Try connecting the USB ground to the scanner PSU ground, and also to the laser driver ground if that is coming off a different power supply (mine is). The idea is to make sure that all components are sharing a common ground point. As for the program board->galvo amp wires, you do need to switch 2 pins on one side otherwise the board will not operate the scanners properly. See the program board instructions if you have not done this already, as this could be the problem.