Weatronics - you understand this more than most - info provided is for others benefit.
In reference to optical damage of the KTP - the crystal will be damaged if the intra-cavity circulating pulse exceeds the damage threshold of the particular crystal (peak power per unit area). Some use cheap crystals, some use expensive crystals so the damage threshold is dictated by the type of crystal used. Grey tracking, coating delamination and surface anomolies are other methods of "crystal damage" which could have nothing to do with giant circulating pulses.
FPS- your shutter scenario should be fine and sounds logical, it may be a bit noisey tho (slow in comparison to your blanking signal and hard on the shutter). The giant pulse scenario generally occurs when a normal operating q-switched laser is operated in "modulation mode" (ie. blanking or external modulation of the RF). Especially when the Pulse Repetation Rate (PRR) is operating at lower frequencies (10khz vs. 25khz for example)
If the RF drive is peroidically interupted, the laser will emit a short high power pulse. In general, the per-pulse optical energy is dependent on pulse repetition interval (PRI). Further, this dependence may be non linear. If the pulsing is suspended for a time which is long compared to the normal PRI, the next laser output pulse may be much larger than the normal train pulse energy. This situation is unacceptable, means must be employed to reduce this first pulse to the standard energy level. In other words First Pulse Suppression.
(information taken from many sources of documents I have)
Pat B
laserman532 on ebay
Been there, done that, got the t-shirt & selling it in a garage sale.