Hey Sir A -
Might-be, in his-case, dunno

but on the other-hand, the beam, at the HR
is *tiny*...
yeah, it's just that whole 'tissue-response' thing, and since the things were spec'd for 3W for the 'standard' module, and 7W for the 'hi-power'
(...heh, there's some 'marketing spin' for ya... 
they were spec'ing @ 630nm, so I think it was 'expected' to toss some power, and still be plenty-ok...
Indeed, yellow sine-waves and/or beam-cones are especially yummy...
I have seen them both ways... at-
rest, they
can have some 'air in the line' but that may-also be an indication of a 'vacuum leak' somewhere... others I have seen, have zero 'bubbles', at-rest... I think that would only cause 'troubles' if there were air-bubbles while running
(would bunk-up the lasing-process...) and / or if it was actually leaking dye, somewhere...
Nice drawing...you're hired!

And you're *very close* but the KTP-beam
does pass-
thru the dye-cell, and 'terminate' in a little 'pocket' in the BRF-mount....
Again, very nice.... Interesting concept....
Running 'on-deck' like this,
(no loss thru fiber) and 'fresh' dye mix, you could probably expect closer to 40% or-better... I have it on 'good authority' that LS, when 'proving' these things, *consistently* achived average-powers of 17+ WATTS of Red (!!!) And our own Dear Doctor Photonbeam

achieved 15+ with his-design...But, certainly, yes, 'erring on the side of conservativism' is a good-idea...
Still, if you used a 'hi-power' KTP sys, that was giving you 55+ W,
(on a really good-day... 
you could - in-theory - pump with ~45W of 532 and get 15+ W of Red...and still have 10+ W of Green to stand on it's own... I'd, personally, go with as
much Red and Blue
(15+ W, also.. maybe even 20W of Blue...) as-possible, cause even 8-9W of 532 is gonna be visibly 'monster' vs the R/B %, here...
A "1/4-wave plate" is what is used to attenuate, and it works in a 'perpendicular' direction to the beam-path, so, it wouldn't really work, the way you are thinking..
(but 2 points for creativity... 
Even if you used a 'dichro' to 'blank' the way you are thinking, the 'range of travel' to blank-completely is very-large
(...and thus, much slower) than 'retro-style' blanking...
If 'djCartBeforeHorse', there

was not 'lurking' as a guest, as I'm sure he is, I'd gladly share a pic of this 'retro-style' blanking, specifically-designed for larger-beams, like this
(hint: it's *not* the 'classic paddle-style'...
) Once I know he has his Variance-app FILED and an acc.#,
maybe I'll post it.. PM's, only, till-then...
And, too, I think you'd end-up wanting to throw yourself off a bridge,

trying to 'sync' 2x paddle-style blanking-setups + analog-direct w/ the blues... Best to 'mechanically' blank them all for intensity, and do 'color-mixing' via a
(relatively) hi-speed dichro 'color-box'.. Again, since this would never really be 'intended' for graphics, I think even the 'sin' of this relatively 'crude-approach' would be forgiven in the face of some sort of result, like this:
(pic not ours...don't even remember where I found it, otherwise, I'd post credit...)
(...don't even-know if this is *real*... but sure looks-good..
Anyhoo, this is all a bit of 'fantasy football', right now...

But certainly, keep posting your ideas and thoughts and *never* be hesitant to ask...

I can only hope that my 'Elders' like Pat and Sir Janders, there, with gadzookas-more experience, than-me, will be willing to chime-in and correct my 'dribble', when the time-comes...
cheers...
j